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  1. #1
    ... feel the power... DonTZ125's Avatar
    Join Date
    Dec 2008
    Location
    Scarborough, ON
    Posts
    51

    Replacement wiring harnesses - new product pending



    a d v e r t i s e m e n t

    I am planning to offer wiring harnesses for 4DP / 4TW / 5KE 250s and 4JT 125s. I have a 4JT harness in hand and have identified and sourced the connectors. I would appreciate some help with the 250 wiring, if any one is willing to take some measurements from the center tab of the 13-way CDI plug:
    1. left coil tab
    2. right coil tab (4DP - which coil has the ring terminal?)
    3. left PJ
    4. right PJ
    5. pump relay
    6. pump switch
    7. pump
    8. battery

    Prices currently contemplated: US$90 for 4JT, $125 for 4DP, $150 for 4TW/5KE2. If anyone has a kit / 5KE4 harness and wants the extra bullet connectors, send me a good pic and where they go. I believe they're tucked in beside the rad on the left, but being sure is good. Adders for custom work should be fairly reasonable.

    I can almost certainly provide harnesses for the older bikes, but I'll need some help from the customer with lengths and arrangement. Looking through the parts books and 3LC / 3YL service manuals, I'm pretty sure I can source the connectors.
    TTR Ignition Systems
    Quick Shifters - Inline Shift Sensors - Rev Limiters & Launch Controllers
    [ Coming Soon - Replacement Harnesses ][ Vapourware - Programmable Ignition ]
    Former (waayyyy former) RACE #125

  2. #2
    ...on the gas...
    Join Date
    Dec 2007
    Location
    Cincinnati, OH
    Posts
    167
    I have removed and photographed our 4DP-82590-00 wiring harness. http://s1342.photobucket.com/user/mb...?sort=3&page=1
    Take a look at the photos and see if they make any sense. We are willing to be the beta users. I am sure you know that there is relatively little slack in many parts of the harness and ample room.
    With the harness completely removed, it was interesting to find a couple of more chafe points after repair of our earlier short circuit/melt down.
    Mike Bootes- owner
    Greg Glevicky; AHRMA# r73/ 1e- rider
    '92 4DP01-000445 since '99
    '93 4DP-002189 since June '17

  3. #3
    ... feel the power... DonTZ125's Avatar
    Join Date
    Dec 2008
    Location
    Scarborough, ON
    Posts
    51
    Perfect - thank you!

    I do still need info for the pump & battery systems; anyone able to help?
    Last edited by DonTZ125; 07-23-2016 at 12:12 AM.
    TTR Ignition Systems
    Quick Shifters - Inline Shift Sensors - Rev Limiters & Launch Controllers
    [ Coming Soon - Replacement Harnesses ][ Vapourware - Programmable Ignition ]
    Former (waayyyy former) RACE #125

  4. #4
    ...on the gas...
    Join Date
    Jul 2011
    Location
    CANADA, eh!
    Posts
    187
    I have a spare 4TW harness i can photo for you if thats what you're after?
    Jeff
    TZ250 4TW
    TZ250 4DP Ex GMR Racing bike
    NSR250SP MC21
    KTM 300xc

  5. #5
    ...here I go again...
    Join Date
    Dec 2010
    Location
    Thunder Bay Ontario Canada
    Posts
    129



    a d v e r t i s e m e n t

    I have a spare kit 125 wiring harness as well
    2000 tz 250
    95/00 tz 125
    nsr 250
    tzr 250
    ns 400

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